Roll Forming

Our roll forming experience has resulted in OneMonroe being a leader in the ball bearing drawer slide industry. We produce a wide range of drawer slides used in a variety of industries and markets.

Roll forming, often called roll-forming or roll forming, is a rolling process that involves the continuous bending of a long strip of sheet metal (usually coiled steel) into the appropriate cross-section. The strip goes through sets of rollers mounted on successive stands, with each set completing an incremental portion of the bend, until the desired cross-section (profile) is achieved. Roll forming is perfect for mass-producing lengthy, constant-profile components in huge quantities.

The Basics of Roll Forming

Roll forming starts with a large coil of metal, typically steel, aluminum, or stainless steel, which is unrolled and fed into the roll forming machine. The machine consists of a series of rollers, each with a specific shape and function, that progressively bend and shape the metal as it passes through. The rollers apply pressure to the metal, causing it to deform and take on the shape of the rollers. The result is a long and continuous part that is strong, uniform, and has improved surface finish compared to traditional fabrication methods.

Advantages of Roll Forming

Roll forming has a number of advantages over other metal forming methods, including:

Versatility: Roll forming can produce a wide range of shapes and profiles, from simple channels to complex shapes with multiple bends and curves.
Efficiency: Roll forming is a continuous process that can produce long and continuous parts quickly and efficiently, reducing the need for multiple steps and reducing production time.
Cost-effectiveness: Roll forming is a cost-effective method for producing long and continuous parts, reducing material waste and labor costs compared to traditional fabrication methods.
Precision: Roll forming produces parts with precise dimensions and improved surface finish, reducing the need for secondary operations and improving the overall quality of the final product.

Applications of Roll Forming

Roll forming is used in a wide range of applications, including:

Construction: Roll formed metal parts are used in the construction industry for roofing, siding, and wall panels, as well as for framing and support systems.
Automotive: Roll formed parts are used in the automotive industry for body panels, suspension systems, and exhaust systems.
Industrial: Roll formed parts are used in the industrial sector for conveyor systems, machinery and equipment, and material handling.