PTFE Encapsulated O-Rings

A PTFE Encapsulated o-ring is a circular shaped seal with a round cross section consisting of two components, a PTFE jacket and an internal (core) energizer, which imparts memory to the seal. The encapsulated O-ring is intended to close off potential leak paths between mating surfaces in both static and dynamic applications.

Encapsulated O-rings are offered in two PTFE grades, FEP and PFA with a selection of three different energizers which give the user a choice depending on temperature and operating environment.

PTFE grades

FEP- The most versatile when considering overall corrosion resistance, sealing capability and temperature. Temperature range -450°F to +400°F (-267°C to 205°C).

PFA- A fluorocarbon copolymer similar to FEP but it also offers greatly improved mechanical and creep properties at elevated operating temperatures. Temperature range -450°F to + 500°F (-267°C to +260°C).

Features- When considering the encapsulated concept, one should take into account the many features which FEP and PFA.

PTFE have to offer:

Corrosion resistance No swelling Broad temperature range
Abrasion resistance Reusable Good dialectic properties
Non-flammable Permeation resistance Flexibility
Good impact strength Ultra low moisture absorption Low coefficient of friction
Excellent resilience Uniformity Low cold flow
Lubricity

The United States Federal Food and Drug Administration have published amendment 21 CFR 177.1550 which permits the use of FEP and PFA as articles or components of articles intended for use in contact with food. There is no general approval for use of these grades in medical applications.

Encapsulated temperature range chartCORE MATERIALS

The core material is the component which imparts “life’ or ‘memory’ to the encapsulated O-ring when it is subjected to compressive force.


VITON®

A fluoroelastomer compound with a combination of exceptional mechanical properties and compression set resistance. This particular energizer gives an O-ring excellent memory and the ability to recover rapidly from deformation. This core has a Shore A hardness of 75 with a suggested operating temperature range of -10°F to +300°F (-23°C to +150°C) in encapsulated applications.

SILICONE

This elastomer possesses mechanical properties similar to Viton®, with the exception of its slightly lower compression set resistance. It is more suitable for sensitive applications where lighter compressive forces are applied to energize the seal. This core has a Shore A hardness of 70 but it also offers a broader operating temperature range of -80°F to +500°F. (-62°C to +260°C).

ASTRA SEAL

The spring energizer, made from precision rolled stainless high strength steel gives a very high compression set resistance. The stainless spring core maintains its resilience during in long term exposure to cryogenic temperatures -420°F to +500°F (-250°C to +260°C). It offers superior sealing characteristics in face seal applications, especially in liquid oxygen and hydrogen service.

HOLLOW CORE

Hollow core O-rings provide effective sealing properties in applications where lower compressive forces may limit sealing ability of our standard O-rings. The combination of a hollow core insert with a slightly lower hardness offers a more flexible, easier to squeeze O-ring requiring less energy to activate its sealing capability.

Note: Hollow core energizers are available in a limited size range. Please contact Monroe Seals for specific details.

Encapsulated Materials Chart


Comparison of Properties FEP 160 PFA
Excellent Resiliency 1 1
Corrosion Resistance 1 1
Mechanical Properties of Elevated Temp 2 1
Dielectric Properties 1 1
Flexibility 1 1
Low Moisture Absorption 2 2
Permeation Resistance 2 2
Cold Flow 4 3
Non-stick Characteristics 1 1
Low coefficient of friction 1 1
Abrasion Resistance 3 3
Operating Temperature Range 2 1
Impact Strength 3 2
Non-flammability 1 1
F.D.A. Approval yes yes
Shore Durometer (D) 55 60
Temperature High F 400 500
Temperature Low L -400 -400

1 = excellent 2 = good 3 = fair 4 = poor

About Monroe

Experience

Over 60 years of manufacturing experience to best serve our customers

Read More >>

Capabilities

Monroe provides custom manufacturing solutions to clients throughout the world

Read More >>

Value Adds

Our knowledge, customer service & processes are structured to reduce delivery times, improve quality & cut costs

Read More >>

Commitment

Monroe is committed to customer satisfaction, we strive for continuous improvement in our products and our people.

Read More >>

The information contained in this website is for general information purposes only. The information is provided by Monroe Engineering, LLC, Inc. (Monroe) and while we endeavour to keep the information up-to-date and correct, we make no representations or warranties of any kind, express or implied, about the completeness, accuracy, reliability, suitability or availability with respect to the website or the information, products, services, or related graphics contained on the website for any purpose. Any reliance you place on such information is therefore strictly at your own risk. All users should evaluate product suitability for each intended application of that product under actual use conditions. In no event will we be liable for any loss or damage including without limitation, indirect or consequential loss or damage, or any loss or damage whatsoever arising from this information.

How can we help? Submit an RFQ