Custom Gas Spring Design

Gas springs are an essential component in many industrial and consumer applications, offering controlled motion, support, and damping. For engineers and procurement professionals, the ability to design custom gas springs tailored to specific applications ensures optimal performance and durability.

At OneMonroe, we specialize in creating high-quality custom gas springs that meet your precise requirements. From material selection to dimensional specifications, our team provides comprehensive support to help you design and source gas springs suited to any industry or application.

Material Selection

Choosing the right material is critical for the longevity and functionality of a gas spring. Common materials include stainless steel for corrosion resistance, carbon steel for strength, and composite materials for lightweight applications. Consider the environment where the gas spring will operate, such as exposure to moisture, extreme temperatures, or chemicals, to select the most suitable material.

Design Considerations

When designing a custom gas spring, engineers should focus on several key factors:

Load capacity: Determine the weight and force the gas spring must support.
Stroke length: Define the distance the spring needs to extend and retract.
Mounting style: Choose the appropriate end fittings, such as ball sockets, clevis mounts, or threaded studs, to ensure compatibility with the application.
Operating environment: Consider factors like temperature range, exposure to contaminants, and required sealing mechanisms.
Force adjustment: Opt for adjustable force gas springs if fine-tuning is necessary after installation.

Measurement Tips

Accurate measurements are crucial for designing a gas spring that fits perfectly. Key measurements include:

Extended length: Measure from one mounting point to the other when the spring is fully extended.
Compressed length: Measure the distance between mounting points when the spring is fully compressed.
Diameter: Specify the tube and rod diameters for proper fit and load handling.

Applications of Custom Gas Springs

Custom gas springs are used in a variety of industries, including:

Aerospace: Supporting access panels and doors.
Automotive: Tailgates, hoods, and trunk lids.
Industrial equipment: Adjustable workstation components and machinery covers.
Furniture: Ergonomic chairs and adjustable desks.

Conclusion

Designing a custom gas spring requires careful consideration of materials, measurements, and application needs. At OneMonroe, we combine engineering expertise and high-quality manufacturing to deliver gas springs tailored to your specific requirements. Whether you need a single prototype or large-scale production, our team is ready to assist in bringing your designs to life.

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Why Do Business with OneMonroe?

At OneMonroe, we specialize in crafting tailored manufacturing solutions for clients globally. Our services encompass vendor consolidation, custom manufacturing, vendor-managed inventory, distribution centers, sourcing, global manufacturing, and stringent quality control measures.